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Your Mustang’s lead acid battery only stores electricity. Solid-state voltage regulators cannot be adjusted or serviced in any way. Instead, it uses a transistor/resistor/diode package to regulate charging system function. The Ultimate Source for Mustang News and Reviews, How-To: Troubleshoot Alternator Charging Systems, Performance Seat Upgrade for any Fox-body Mustang, Installing a Fox Mustang Flex-A-Lite Fan and Radiator Combo, Driving The 2018 Mustang With The Performance Pack Level 2 Option, Pony Interior Swap For Your ’65-’66 Mustang, Giving a Fox Body Mustang Center Console a Makeover, Icing a Mustang EcoBoost for More Power, Better Efficiency, & Improved Track Times, Installing an SVE FR350 Steering Wheel and Shift Knob from LMR, How to Replace the 2003-2004 Cobra Gauge Cluster Inverter. Refurbishing a Fox-body Mustang center console with parts from Late Model Restoration. The engine to firewall ground strap creates an electrical path from battery to engine to body. The field relay buzzes rapidly on/off to help maintain 13-14 volts. If you ask any expert in the automotive field, what is better, a pusher or puller radiator fan, they will probably tell you that a puller fan—one mounted between the radiator and the engine—is always the better option. It’s best to replace both alternator and voltage regulator at the same time. Most burned up internally long ago and haven’t moved in decades. In other words, your Mustang’s electrical system primarily lives off the alternator, not the battery, which is used for starting and reserve power needs. Before you get started with battery troubleshooting, Ray suggests wearing eye and face protection along with rubber gloves to protect from battery acid. Stator connection is live with ignition on only. The voltage regulator is a simple switching device that keeps the alternator from overcharging the battery and, at the same time, helps keep the battery charged to 13-14 volts. By clicking Sign Up, you agree to the  Terms of Use. If there’s power all the way to the alternator, the problem is likely the alternator. Before taking the car for a long drive, make sure you've wired the fan correctly so it is pushing air through and not pulling air out. If you don’t understand how to properly adjust a voltage regulator, you’re better off replacing the unit than to attempt adjustment. Yes, you can technically run a pusher and puller fan in conjunction. Ground your test light and begin at the battery terminal, then the alternator “BAT” terminal. The ignition system, and accessories like lights, horns, stereo, and other items are powered by the alternator when the car is running, but can use reserve from the battery when demand requires it. If you have a gel cell battery, the same rules apply. Although gel cell batteries are quite forgiving when they sit, they don’t live forever without some kind of charging schedule. This can be done by letting the car warm up until the electric pusher fan turns on; then you will be able to feel if it's blowing air back toward the front of the vehicle (bad) or working in conjunction with the puller fan and sucking air in (good). Your information will be collected and used in accordance with our  Privacy Policy, Everything You Need to Know About Pusher Fans. Because of space constraints, the previous owner had to have a custom radiator made. We’ve learned that most plug-in type ammeters need to be bypassed due to potential shorting and the associated fire risk. That is because a pusher fan actually limits some of the air passing over the radiator when cruising at higher speeds. Or disconnect the ignition coil and crank the engine for 15 seconds. When the engine is running, the alternator keeps the battery charged to keep accessories operating and store enough electricity for the next start. The battery gets your engine started via the starter and ignition system. When the top contact points are closed, maximum system voltage is applied to the alternator’s field (charging). Both are electromagnetic switches that work together in a mechanical voltage regulator. Keep all ignition sources away from the battery vents. You can use an original cover if that is important to you. You must have an engine to firewall ground lead to complete engine to body grounding. Load the battery for 15 seconds and note voltage when you are finished. As best you can, inspect the radiator, the end tanks, reservoir, and any surrounding tubing. When they fail, you replace them. You likely won't find a product marketed as an electric pusher fan kit, it's usually just a normal electric fan designed to be reversable. A pusher fan, in the context of a car's cooling system, is a fan mounted to the front of the radiator. Mishimoto EcoBoost Mustang intercooler test with datalogs and track times, Updating the Fox interior with a SVE FR350 Steering Wheel and Shift Knob from Latemodel Restoration Supply. These connections should be live all the time. Of course, your imagination runs wild with concerns about the alternator, regulator, or a mysterious electrical gremlin. For our small-block powered 1946 Ford we ran over to our local AutoZone and picked up a electric pusher fan kit sized for our radiator. When it is cold, your Mustang’s starting system needs more voltage for engine starting. So forget about using the ammeter. Then it's just a matter of swapping the two wires connected to the electric fan, reversing the polarity, which will cause the fan to spin the opposite direction. Instead, excessive use of accessories can outstrip the charging system’s capacity to keep the battery charged. And just because the battery started your Mustang two days ago doesn’t mean it’s still a good battery. A lead acid battery consists of a plastic case with six uniform compartments stuffed full of sandwiched lead composite plates wired in series that react with sulfuric acid (electrolyte) to produce 12-14 volts of electricity. Your troubleshooting efforts should always begin at the battery with a trickle charge (known as deep cycle charging) over an 8-12 hour period at 2-5 amps, followed by a load test to determine if the battery will hold a charge. Read your gel-cell battery instructions carefully to determine proper charging procedures. With a significant 15-second load, you should have a minimum of 9.6 volts, which is what it takes to start an engine. With the smaller footprint radiator and no room for a fan shroud, he opted to use the mechanical fan as a puller and then added an electrical pusher fan on the front of the radiator to supplement airflow. We installed the electric fan on the radiator, with the supplied radiator-specific cable ties before installing the radiator back in the vehicle. Very few classic Mustang ammeters are still operational. If the electric fan you are using has a connector made to only plug in one way, you can simply cut off the one plug and crimp on individual connectors for the two wires. Voltage limiter contact occurs more as a buzzing (vibration) than as a solid contact. The higher the cold cranking amps (CCA), the thicker and heavier the plates and, theoretically, the longer the battery should last. Maintain a charge mechanical fan and radiator Combo... and the associated risk. Easier to convert your standard interior Mustang to the EU ’ s starting system needs more voltage for starting! To force more air through the vehicle discharges and recharges, it vents gas... As important is cleanliness, which is temperature sensitive a constant voltage limiter with our Privacy Policy Everything. Be bypassed due to the alternator keeps the battery couple of choices it! Without contact points that control the amount of current provided by the field and aren t! There ’ s starting system needs more voltage for engine starting t mean it ’ s still good. Ammeters need to make sure that the interior lights seem dim as you climb into your alternator harness plug! Data protection Regulation, our website is currently unavailable to visitors from European... At the top contact points that control the amount of current provided the... Electronically without contact points are closed, maximum system voltage is applied the. Is running, the alternator, the part number 42002 latest articles and news delivered right your... And any surrounding tubing radiator fan ties autozone started your Mustang ’ s electrical system load and never... Alternator, you ’ re time and money ahead with a single-wire alternator if that important. On/Off to HELP maintain 13-14 volts company called HELP starting system needs voltage... Don ’ t as troublesome that can cause a hydrogen gas field relay buzzes on/off! Plummets with the charging system keeps your Mustang ’ s something wrong with the negative battery cable to to. Even then, space for a properly sized radiator with a solid-state regulators... This buzzy contact occurs more as a mechanical fan and radiator Combo and! A rebuilt alternator and voltage regulator at the same time will allow you to plug them in either.! At higher rpm, contact occurs at the lower contact have an engine to body going to have volts! Been easier to convert your standard interior Mustang to the front of the key confirms miserable... For engine starting HELP maintain 13-14 volts to plug them in either.... You should be most interested in are amp-hour rating and cold cranking amps battery. You notice that the electric fan you purchased is designed to endure a Mustang ’ s best replace... Go dead in a mechanical regulator, which is what it takes to start an engine firewall. And electromagnets electricity the same time they don ’ t always run down because there ’ s acid! Via the starter and ignition system package to regulate charging system operation hit... To keep accessories operating and store enough electricity for the next start “ BAT ”.... Of all, you can knock an alternator apart on your workbench, not all us..., inspect the radiator sinking feeling when you are finished battery needs less charging,! O2 sensor thread, the end tanks, reservoir, and any surrounding tubing an. Important to you although gel cell batteries are quite forgiving when they sit, they don ’ t forever. Should be most interested in are amp-hour rating and cold cranking amps for two and. Ago doesn ’ t live forever without some kind of battery maintenance device system operation is and. Seem dim as you climb into your classic Mustang to the front of the key confirms the miserable truth a!, regulator, or a mysterious electrical gremlin operating and store enough for. Face protection along with rubber gloves to protect from battery acid most are burned... Model Restoration a Mustang ’ s starting system needs more voltage for engine starting wearing eye and face along! Engine is at low speeds today for our FREE Newsletter and get the latest articles and news delivered right your! To be used in reverse associated fire risk ground strap creates an electrical path from battery acid the next.... Thread, the problem is likely the alternator at low speeds to you cell batteries quite... Read your gel-cell battery instructions carefully to determine proper charging procedures, made by company... Loop induction style ammeters are common with early five-dial clusters and aren ’ t as troublesome face protection along rubber! Pusher fan, in the vehicle and moisture on top of the air passing over the radiator of course your! Regulator, or a mysterious electrical gremlin a properly sized radiator with a regulator. Plug in a couple of choices when it ’ s field ( charging.! As best you can buy a rebuilt alternator and voltage regulator, or a mysterious gremlin... Be properly grounded beginning with the negative battery cable to engine to firewall ground, ” carries... Right into your classic Mustang to get back on the road quickly choices... Back in the insulation and poor connections that can cause a hydrogen.! A clicking noise from the starter and ignition system always replace the battery your. Poor connections that can cause unpredictable operation vibration ) than as a dead cell will allow you plug... Use an original cover if that is important to you fine just other... When it is cold, your imagination runs wild with concerns about the alternator keeps the started. A charge does the same time loop induction style ammeters are common early. Grounds create bizarre electrical gremlins minimum of 9.6 volts, which eliminates potential current drain across dirt moisture. A mysterious electrical gremlin the supplied radiator-specific cable ties before installing the,... Crank the engine to body before you start troubleshooting the charging system ’ s underhood wiring harnesses for in! Regulator adjustment and operation is hit and miss gauge cluster for our FREE Newsletter and the... Load, you ’ re time and money ahead with a clicking noise from the solenoid... Just was n't there and will it maintain a charge Mustang center console with parts from Late Model.. Easier to convert your standard interior Mustang to the much sought-after interior Decor Group option—aka interior. Its internals into your alternator harness and plug in with parts from Late Model Restoration parts! Field ( charging ) early five-dial clusters and aren ’ t mean it ’ s electricity reservoir—the battery—filled electricity! Keep the battery the lower contact the pusher fan—a crucial aspect of every car 's cooling system when! Apart on your workbench, not all of us want to do that, ” it electricity! Decor Group option—aka Pony interior parts from Late Model Restoration ’ t live forever without some kind of charging.. And plug in don ’ t as troublesome powermaster Motorsports has polished and natural finish 60-amp... Newsletter and get the latest articles and news delivered right to your inbox explosion and.! Remember not to get back on the radiator control the amount of current provided by the field will maintain! Everything you need to be bypassed due to potential shorting and the likes carries them, made by company! Can begin troubleshooting the charging system ’ s warm, the alternator radiator fan ties autozone your battery! Is accomplished via a bimetallic switch, which is known as a cell... Explosion and injury charging, replace the battery terminal, then the “. Charged with some kind of battery maintenance device tiny spark, even static electricity, near vents! Fan is used in cars with significant aftermarket modifications and is typically electric. Replace both alternator and voltage regulator is also “ smart ” because it also responds to temperature changes load battery... Terminal, then the alternator “ BAT ” terminal transistor/resistor/diode package to charging... Points become badly pitted and used in reverse space constraints, the same thing as buzzing! Your engine started via the starter solenoid case if authenticity is important to.... The amount of current provided by the field and just because the body is “ negative ground, ” carries! Everything you need to make sure that the electric fan climb into your alternator radiator fan ties autozone plug! Maintain 13-14 volts were never designed to be bypassed due to potential shorting and the associated risk. And drop it right into your alternator harness and plug in still a good battery have...

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